About High Speed Warping Machine
THE MAIN FEATURES
- Computer control, human computer interface, easy to operate and simple.
- High-grade PLC application, action control precision, convenient maintenance,
- The main beam brake using a new type of pneumatic disc brake, stable and reliable
- The front of the use of the original advanced technology, overall structure, good steel, stable and reliable.
- The use of new head clamping, not to hurt the head hole.
- The guide bracket device,high precision,convenient operation and stable head positioning structure.
- Yarn frame form, specifications can be customized according to the user.
THE MAIN TECHNICAL PARAMETERS
- 1 pan head specifications for 762mm*535mm(30 inches)in diameter, with 535mm*535mm(21 inches)
- The entire warp speed:(0-1000)m/min
- The total tension of yarn:200N
- Action control;pneumatic (source:0.8Mpa)
- The motor rated power: 7.5KW
Advanced Control System for Seamless OperationEquipped with PLC control and an intuitive touch screen, this warping machine streamlines operations for operators of all expertise levels. The system allows for real-time adjustments and monitoring of critical parameters, reducing setup time and errors. With programmable settings and visual feedback, users can easily optimize the process for different types of yarn and production volumes, making it an ideal choice for modern textile manufacturing facilities.
Exceptional Performance and FlexibilityDesigned for high productivity, this machine can operate at speeds up to 800 m/min and achieve a capacity of 1,000 meters per hour. Its versatile drum size and maximum creel capacity of 720 spindles enable efficient large-batch warping. The servo motor-driven traverse device ensures precise and consistent winding, while the centralized lubrication system minimizes maintenance and maximizes uptime for uninterrupted production.
Superior Safety and User ComfortBuilt with a strong focus on operator safety, the warping machine features safety guards and an emergency stop button for immediate response in critical situations. Its low noise level, below 80 dB, ensures a comfortable working environment, and the automatic lubrication and ergonomic interface cut down on manual intervention and routine checks, enhancing operator satisfaction and overall workplace safety.
FAQ's of High Speed Warping Machine:
Q: How does the PLC control system with touch screen improve machine operation?
A: The integrated PLC control system with a touch screen streamlines machine setup and operation, providing an intuitive interface for monitoring and making adjustments. This digital control enhances precision, reduces the risk of manual errors, and allows operators to quickly adapt the process for different yarn requirements, boosting productivity.
Q: What are the key benefits of using a high speed warping machine in textile production?
A: Utilizing this high speed warping machine significantly increases yarn winding efficiency and capacity. It supports up to 800 m/min working speed, enables batch processing with up to 720 spindles, and features automated lubrication and advanced safety systems. These features combine to lower downtime, improve product consistency, and maximize textile production throughput.
Q: When should the centralized automated lubrication system be maintained?
A: Although the lubrication system is automated, it is advisable to perform scheduled inspections in line with your facility's maintenance protocols, typically every three to six months. This ensures that all moving parts are sufficiently lubricated and helps prevent unexpected wear or breakdowns.
Q: Where is this warping machine best utilized within the textile industry?
A: This machine is ideal for textile mills, yarn winding departments, and production floors focused on warping and preparation processes. Its robust capacity and advanced control make it suitable for both primary manufacturing units and supplier facilities seeking to streamline operations and maintain high production standards.
Q: What is the working process of this high speed warping machine?
A: The machine loads up to 720 spindles on its creel, winds yarn onto a drum with dimensions of D450 x 1700 mm, and uses a servo motor-driven traverse device for flawless layering. Automated tension control (5-120 grams) and centralized lubrication operate throughout the process, all managed via the touch screen interface.
Q: How does the machine ensure user safety during operation?
A: Safety guards are installed to protect the operator from moving parts, and an emergency stop button allows for immediate machine shutdown in case of an emergency. The design prioritizes operator well-being while also maintaining efficient and continuous production.